You can place a photo frame anywhere as a decor item in your home, which may remind you of your good old days. Acrylic frames are very popular, advanced to wooden or plastic frames. Transparent acrylic photo frames are forever in demand.
What is an acrylic photo frame?
An acrylic photo frame is a type of picture frame made from transparent plastic material. The transparent acrylic photo frame is very popular because it is aesthetic, sleek, and protects and displays the photograph. Since acrylic photo frames are available in different shapes, sizes, and thicknesses, you can choose according to your need so that it can display all kinds of photographs and artwork. It is very popular in the market and is in demand over wooden plastic and glass.
The advantages of acrylic frames-
The benefit of the acrylic photo frame is the possibility of adding different colors during the production process according to the needs. It adds more styles and options to the acrylic photo frame. It also has good oxidation resistance and can be placed in any environment without damaging it. The finished acrylic photo frame is not as fragile as glass and is simple to store. They can have various modeling options during production, and they won’t consume excess materials or reduce the yield of photo frames. Compared to plastic photo frames, acrylic photos have better light transmission, can be dust-proof, and are simple to clean. Since acrylic photo frames are not fragile, they are more resistant and won’t break into large pieces.
Production process of acrylic frames –
The production process is very fascinating and requires details and care. The method includes several steps: mold creation, injection molding, cutting, polishing, assembly, and packaging. The production process is long and complicated, but every step is important to add perfection. It requires professional and experienced workers working under correct supervision. Each step is essential and must always ensure it reaches the standard quality. Acrylic photo frames are popular for displaying photographs as they look modern and aesthetic.
The first step of any frame production process is the creation of mold. The same goes for the manufacturing process of acrylic photo frames. Using metal or plastic, the manufacturing process functions according to the exact specifications of the photo frame. The mold is then heated up until the acrylic melts.
After making the mold, put it into an injection molding machine. It heats the acrylic material until it melts and injects the melted acrylic material into the mold under high pressure. The acrylic then solidifies after being cooled.
Laser cutting describes as a non-contact cutting method. The laser is capable of cutting various patterns, words, etc. It uses the energy laser beam releases to remove the acrylic surface while melting the acrylic sheet. The described laser cutting method can cut complex-shaped material, and the cut material only needs to be polished. It is a very important process as this stage decides the shape and size of the product.
Polishing is sanding and buffing the surface of the photo frame so that it is completely smooth.
- First, sand the photo frame using a series of increasingly fine sandpapers until the surface is completely smooth.
- After sanding, they buff the photo frame using a series of polishing compounds to give it a clear, glossy finish.
- Now they clean the acrylic photo frame, check for quality, and polish it to provide a smooth, clear surface.
Assembly is the process where all the accessories are put together to make the final product. After assembling the product and a quick quality check of the acrylic photo frame, the product is ready to be packaged and shipped.
Packaging is highly important because it guarantees that the acrylic photo frame is safe during transport and arrives at its destination. It is the last in the production of acrylic photo frames. In this process, you should ensure that the frames are in a protective plastic sleeve wrapped in bubble wrap to arrest any scratches or other damage during transportation. The frames should be kept in cardboard boxes for double safety to avoid any damage.
This production process may seem very easy, but it requires lots of hard work, skills, and a proper warehouse management system, as all these steps are crucial. If anything goes wrong, it can disturb the whole process, wasting time and materials and making a huge monetary impact affecting the overall making cost.
Precautions while making acrylic photo frames –
Ensure you minimize the error while cutting the material and place it at the right angle. The size for the subsequent process, such as trimming, should be kept perfect.
Trimming means removing gains, making the trimming plain, smooth, and flat, and trying to avoid the process of trimming, grinding, and polishing instead of using a masonry polishing machine.
The production process of acrylic photo frames should use cloth wheel polishing, ensuring brightness and flatness.
Separate the magnetic nails to reduce the errors after assembly.
You may trim the angle with a trimmer if the right angle is not guaranteed while cutting the material.
Even though acrylic photo frames are very aesthetic and have many advantages, they are a handle care product as they can easily get scratched, so it is necessary to handle them with care, especially while cleaning them.
Acrylic photo frames are very attractive, look very aesthetic, and are practical and useful. It is the ideal choice if you’re looking for a gift, as it adds a personal touch.